Issue Date:
August 30, 2007
Revision Date:
June 27, 2011
Western Fiberglass, Inc.
Co-Flow Hydraulic Interstitial Monitoring System
Propylene Glycol Filled Pressurized Interstitial Space
CONTINUOUS INTERSTITIAL MONITORING METHOD (LIQUID FILLED)
Certification:
Certified as
a continuous, liquid-filled interstitial space leak detection system for use
only with Western Fiberglass, Inc., double-walled/coaxial flexible pipelines.
Maximum length is 200 feet.
No restrictions on pipeline diameter.
Operating Principle:
Similar to
the methodology that has been applied to liquid-filled interstitial
double-walled tanks.
A pressurized reservoir is attached to the piping interstice and filled with
propylene glycol.
A pressurized cylinder is used to maintain pressure in the reservoir. Pressure
is normally adjusted to 50 psig for a typical service station. The cylinder
contains nitrogen or air and a pressure switch to monitor pressure in the
reservoir (low pressure alarm is typically set at 35 psig).
The reservoir contains a dual-point level sensor that monitors the liquid level
and provides an alarm if the liquid level is either too high (ingress of liquid)
or too low (egress of liquid).
Once the liquid leaks out of the system, the leak becomes an air leak. Pressure
drops are rapid and a pressure loss alarm is produced.
The method must be used with a dual-point sensor system that will properly fit
into the reservoir, is compatible with the interstitial liquid, and is on the
NWGLDE list.
Sensors can be used to shut down the turbine system and/or alert the operator
that a potential problem exists.
Alarm
Conditions:
Average Liquid Level
Required to Alarm* |
|
Time to Alarm in Hours, as
a Function of Leak Rate |
Lower Level Alarm (in) |
High Level Alarm (in)
|
|
Leak Rate (gph) |
For 3 inch Dia Reservoir
(hours) |
3.2 |
15.1 |
|
3.0 |
0.1 |
|
|
|
0.2 |
1.3 |
|
|
|
0.1 |
2.6 |
|
|
|
0.005 |
51.5 |
*The
liquid level required to alarm is controlled by the level of liquid in the
reservoir. This level is determined by the operator when filling the
reservoir. The reservoir is filled to a level where the dual point sensor is
floating midway between the low and high level alarm.
Previously conducted theoretical calculations and laboratory measurements
confirm that dilution of the propylene glycol used in the interstice of the WFG
system will produce a significant reduction in the alarm time. The use of
diluted propylene glycol (from100% to 50%) will reduce the alarm time by a
factor of approximately 7.2. For example, an alarm time of 80 minutes would be
reduced to around 11 minutes.
Applicability:
Western Fiberglass,
Inc. underground double-walled/coaxial flexible pipelines containing gasoline,
gasohol, diesel, heating oil #2, kerosene, aviation fuel, or motor oil.
Calibration:
Equipment
requires no calibration other than to ensure the reservoir is at a level where
the dual point sensor is floating midway between the low and high level alarm.
The electronics must be calibrated and maintained in accordance with the
sensor/monitoring equipment instructions.
Comments:
Pipeline
fittings with interstitial communication tubing must only be located in sumps or
pump pits – direct burial is not permitted.
The interstice must be filled from the low point in the pipeline to minimize
trapped air.
The evaluation was conducted in a Western Fiberglass, Inc. double-walled/coaxial
flexible pipeline with an interstitial capacity of 1.64 gallons, an inside
diameter of 1.5 inches, and a length of 200 feet.
Installers must be certified by both the piping and sensor manufacturer.
The testing was conducted on the “new” double-walled/coaxial flexible pipe
(manufactured beginning March, 2006). It can be used in place of the “old”
double-walled/coaxial flexible pipe where the pressure is near ambient.
Evaluation was conducted with an interstitial pressure of 50 psig.
Western Fiberglass,
Inc. |
Evaluator:
Ken Wilcox Associates |
1555 Copperhill
Parkway |
Tel:
(816) 443-2494 |
Santa Rosa, CA 95403 |
Date of Evaluation:
02/23/07 |
Tel: (707) 523-2050 |
|
E-Mail:
sales@westernfg.com |
|
URL:
www.westernfg.com |
|
|